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Brake Disc Grinding Machine: Achieving High Accuracy in Dual-Surface Work for brake discs 2025-03-20



The LYV-L450 Brake Disc Grinding Machine represents a significant advancement in the precision machining of brake discs, offering a unique solution that combines turning and grinding processes into a single, efficient operation. This innovative machine is designed to address the challenges of dual-surface machining, allowing for the completion of both precision turning and grinding on brake disc faces in one clamping. By eliminating the need for multiple setups, it effectively reduces accumulated errors and significantly cuts down on labor costs, making it an ideal choice for high-volume production environments.


The LYV-L450 Brake Disc Grinding Machine stands out with its capability to perform simultaneous turning operations on both sides of the brake disc, significantly enhancing parallelism precision and reducing processing time by up to 50%. This feature not only meets the stringent requirements for brake disc manufacturing but also caters to the diverse needs of producing various other precision disc-shaped workpieces. The machine's robust design incorporates an L-shaped column reinforced with thick ribs, which increases the contact area between the column and the base, ensuring steadfast support and rigidity for all axial feeds. This structural enhancement contributes to the machine's overall stability and precision during operation.


The spindle is driven by a high-performance servo motor, making it suitable for both heavy-duty cutting and the semi-finishing and finishing of components. The direct connection between the servo motors of the X, Z, and SD axes and the ball screws via elastic couplings results in a short transmission chain, low noise, minimal backlash, and high servo precision with rapid response times. The spindle's rigidity and high rotational accuracy, combined with its grease lubrication system, ensure a long service life, low temperature rise, excellent precision retention, and ease of maintenance.


Enhanced reliability and faster response times allow the worktable and cutting tool to achieve higher compensation speeds when machining workpiece contours. The ergonomic design of the control panel, with its full-key layout organized by operation frequency and button function, facilitates easy, quick, and safe operations. The machine incorporates a fully enclosed inner guard consisting of armored telescopic protection and stainless steel inner shielding, ensuring a tight seal between the guard and the machine body to prevent dust leakage.


With a compact footprint, the machine is well-suited for operations where one operator can manage multiple units, effectively saving factory floor space, increasing productivity, and reducing overall management complexity and costs. It is particularly suitable for the high-volume production of parts requiring high precision and consistent dimensions, such as discs, hubs, flanges, engine end covers, and flywheels. The dual-surface grinding machine employs high-precision spindles, rigid guides, and well-matched diamond end-grinding wheels to deliver exceptional results.


In summary, the LYV-L450 Brake Disc Grinding Machine stands out for its ability to seamlessly integrate turning and grinding processes, offering unparalleled precision and efficiency. Its advanced features and robust design make it an invaluable asset for manufacturers seeking to enhance productivity and product quality in the brake disc and related components market.

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