Turning and grinding: The Ultimate Brake Disc CNC Grinding Machine
2024-10-26
In the evolving world of manufacturing, enhancing production efficiency and ensuring product quality remain critical for businesses. The Brake Disc CNC Grinding Machine, known for its high efficiency and precision, has become a focal point in the industry. This machine allows for one-time clamping to complete the rough and fine processing of brake discs and hubs. It can simultaneously perform dual-face fine turning and dual-face grinding, and its robust resistance to heavy cutting makes it particularly suitable for the high-precision, automated bulk production of commercial vehicle discs.
The Brake Disc CNC Grinding Machine is designed with user-friendliness in mind, offering superior accessibility to the spindle or worktable. This design facilitates smoother workpiece placement, fixture adjustments, and tool changes, significantly reducing machine downtime. The base and column rib shape are optimized using specialized software, ensuring high rigidity. Made from high-density cast iron, these components offer strong vibration damping and high strength.
The workpiece spindle unit is supported by high-rigidity bearings, with the front end featuring NSK NN30 series double-row short cylindrical roller bearings and 130BAR double-direction thrust angular contact ball bearings with a 30-degree contact angle. The rear bearings are also NSK NN30 series double-row short cylindrical roller bearings, ensuring stability and precision. The X, Z, and SD axes are connected directly to the ball screws via flexible couplings, minimizing the transmission chain, reducing noise, and providing high servo accuracy and fast response.
The Brake Disc CNC Grinding Machine features a high-performance automatic intermittent lubrication system that ensures timely lubrication of the bed guides and X/Z ball screws. This continuous lubrication enhances the longevity and performance of the machine’s guide surfaces and screws. Additionally, the machine is equipped with an imported high-rigidity eight-station hydraulic turret, known for its reliability, fast tool change speed, and precise positioning.
The CNC system is powered by a FANUC dual-channel system, with the spindle driven by a high-power spindle servo motor. Each feed axis is driven by an AC servo motor, providing high precision and reliable performance. The machine’s fully enclosed internal protection is composed of armor-type telescopic guards and stainless steel inner guards. The bed protection is tightly coupled with the fixed surface, preventing dust leakage.
The Brake Disc CNC Grinding Machine offers fast feed speeds, resulting in superior workpiece surface quality. Its excellent heat dissipation minimizes workpiece thermal deformation, achieving higher machining precision. The Z-axis box guides provide strong stability and rigidity, supporting powerful cutting. Suitable for mechanical manufacturing, automotive, and motor industries, this machine excels in long-term, high-load precision machining of disc and gear parts. It is versatile, supporting small to medium-batch production and integration into automated lines for bulk production.
The machine’s sturdy casting and chassis ensure overall quality and rigidity, with smooth operation of the grinding head and high-quality workpiece grinding results. The Brake Disc CNC Grinding Machine stands out with its robust construction, making it an essential tool for high-precision machining of brake discs and hub products. For businesses aiming to improve production efficiency and product quality, the Brake Disc CNC Grinding Machine is a noteworthy consideration.