Brake Disc Turning Machine: Revolutionize Your Auto Parts Production
2023-10-28
Are you looking for a way to enhance your auto parts production process? Look no further than the Brake Disc Turning Machine, a state-of-the-art device specifically designed to cater to the machining needs of brake discs, flywheels, flanges, and more. With its innovative features and capabilities, this machine is poised to revolutionize your production line and take your business to new heights.
One of the standout features of the Brake Disc Turning Machine is its ability to significantly improve efficiency. Equipped with two tool stations that can perform different trajectory machining simultaneously, this machine saves valuable production time. Additionally, its intelligent layout and automated material handling processes reduce labor requirements, making it an ideal solution for businesses looking to streamline their operations.
The robust L-shaped column design, featuring thickened reinforcing walls, ensures optimal support and rigidity for all axial feed movements. This design not only enhances the overall stability of the machine but also guarantees precise control during machining processes.
To further optimize precision and performance, the Brake Disc Turning Machine incorporates high-stiffness bearing structures. The front shaft bearing is equipped with imported double-row short cylindrical roller bearings combined with a 130BAR contact angle of 30 degrees bidirectional thrust ball bearing. The rear shaft bearing also utilizes imported double-row short cylindrical roller bearings, ensuring smooth operation and minimizing wear and tear.
The machine's advanced feed shafts employ specialized angle contact screw bearings, resulting in a significant improvement in feed accuracy. By directly connecting the X-axis, W-axis, and Z-axis servo motors with ball screws through elastic couplings, the Brake Disc Turning Machine achieves short transmission chains, low noise levels, minimal backlash, and exceptional servo precision and responsiveness.
Designed for high-speed machining of heavy loads, this machine features overload sliders and high-rigidity linear rails. The fixed position of the servo motor drive shaft on linear bearings ensures high rigidity while consuming minimal power.
Another key feature of the Brake Disc Turning Machine is its programmable tool holder driven by a servo motor. This allows for quick changes in processing conditions, reducing tool adjustment times and further enhancing productivity.
User comfort is paramount, and the Brake Disc Turning Machine delivers on this front as well. The operator keyboard box is positioned and sized according to ergonomic principles, ensuring ease of use, speed, and safety. The full keypad panel design, organized based on frequency of use and button functionality, facilitates seamless operation.
In consideration of the unique nature of casting machining dust, the Brake Disc Turning Machine employs positive pressure sealing protection for its feed movement components. This design ensures that the machine's feed section operates under positive pressure at all times, effectively preventing harmful substances such as dust, water mist, acid mist, and other contaminants from entering sliding components like screws, guide rails, and bearings. This innovative protective technology is a testament to the machine's independent intellectual property rights.
With its vertical structure and efficient chip removal system, the Brake Disc Turning Machine not only facilitates easy workpiece clamping but also contributes to a balanced production line by increasing overall efficiency by up to 50%. Ideal for large-scale part processing tasks such as brake discs, engine end covers, gear blanks, and flanges, this machine is a versatile solution for various automotive component manufacturing needs.
Don't let production bottlenecks hold you back any longer. Embrace the future of auto parts manufacturing with the Brake Disc Turning Machine – where innovation meets productivity.