Innovative Brake Disc Vertical Lathe for High-Efficiency Automotive Component Processing
2025-03-07
The brake disc vertical lathe, a groundbreaking device from our company, has been tailored for advanced manufacturing of automotive components, including brake discs, flywheels, and flanges. By integrating a double-spindle structure with two sets of tool turrets, this lathe can perform simultaneous, distinct trajectory processing, leading to substantial savings in production time and a significant boost in efficiency.
Constructed with a vertical guide rail structure, the brake disc vertical lathe's column, base, and slide are crafted from high-grade gray cast iron. These components undergo high-frequency quenching and plastic surface treatment to ensure long-term stability and precision retention.
The workpiece spindle unit is supported by robust bearings. Specifically, the front end employs NSK NN30 series double-row short cylindrical roller bearings combined with 130BAR bidirectional thrust angle contact ball bearings, featuring a 30-degree contact angle. The rear, meanwhile, utilizes NSK NN30 series double-row short cylindrical roller bearings.
Our brake disc vertical lathe incorporates imported high-precision linear preloaded rolling guide rails and ball screws, enhancing the machine's sensitivity. An automatic centralized lubrication device ensures dependable lubrication, with automatic control over the lubrication cycle. Optionally, it can be equipped with an imported high-rigidity hydraulic turret known for its reliability and precision in repeat positioning.
Powered by a Chinese LCD display servo CNC system, the brake disc vertical lathe offers features such as tool compensation, manual/automatic return to reference point, automatic diagnosis, and monitoring display. These capabilities facilitate seamless machine tool integration and automation.
To maintain optimal performance, the brake disc vertical lathe includes a chain plate chip conveyor, efficiently removing iron filings and minimizing thermal deformation of the bed body. This innovation not only conserves floor space but also improves system cycle time, enabling continuous automated production without frequent material handling.
Suitable for processing both sides of various disc/hub parts, the brake disc vertical lathe is ideal for high-volume, efficient production of disc components. In summary, this revolutionary device represents the pinnacle of brake disc machining, combining enhanced production efficiency with unparalleled precision.