In the realm of automotive and mechanical part manufacturing, the LYV-SD500 brake disc CNC turning machine is making significant strides. This advanced machine offers a one-time clamping solution, allowing for both rough and precision machining of brake discs and hub-like components. By simultaneously fine-turning dual brake surfaces, it boosts production efficiency by more than 30% compared to traditional methods, setting new standards in the industry.

Central to its innovative design is the vertical arrangement of the spindle and chuck, equipped with a turning spindle and two tool positions. Whether employing gang tools or a turret, this setup excels in handling complex machining tasks. The machine’s bed and column feature a thermally symmetric box-type ribbed structure, with wide-span X/Z axes designed to withstand the demands of heavy-duty cutting. This makes the brake disc CNC turning machine particularly suitable for high-precision, automated mass production of brake discs and other disc-type components.

The machine’s robust construction includes an integral cast iron bed and high-precision ball screws for the X and Z axes, driven directly by AC servo motors through high-rigidity couplings. This digital control system ensures machining precision and long-term stability. Additionally, a helical adjustment foot simplifies machine leveling, while the bed’s leg-style design facilitates easy transport and setup.

Equipped with a liquid-cooled vertical lathe spindle, the machine ensures superior machining accuracy and thermal stability. This is essential for meeting the demands of high-productivity automated systems. The X/Z axes are supported by high-performance linear guides, offering excellent precision, rapid movement, and minimal wear.

A high-performance automatic intermittent lubrication system provides consistent lubrication to the bed guides and X/Z screws, ensuring optimal conditions for all guide surfaces and screws. The machine features an imported eight-station electric turret with quick tool change capabilities, enhancing productivity. The integrated FANUC dual-channel system further contributes to its reliability and stability.

The machine’s design effectively separates the slide rail, power supply system, turret housing, and loading/unloading stations from the machining area, ensuring excellent chip evacuation. With its overall rigidity, high machining accuracy, substantial metal removal rate per unit time, and reliability, the brake disc CNC turning machine is easy to maintain and ideal for processing a variety of disc and shell parts, including automotive brake discs, engine end caps, flywheels, gear blanks, bearing rings, and flanges.

By leveraging the capabilities of the brake disc CNC turning machine, manufacturers can achieve enhanced precision and efficiency, making significant advancements in the production of complex mechanical components. This machine stands out as a versatile and powerful tool for diverse machining applications, meeting the evolving demands of the industry.