Innovative Brake Disc Vertical Lathe for High-Efficiency Automotive Component Processing
2025-03-07
Brake disc machining requires a high level of precision and efficiency to meet the rigorous demands of the automotive and manufacturing industries. The LYV-SD500 brake disc CNC turning machine is designed to address these needs. In the video showcasing its internal structure, the machine demonstrates advanced engineering and thoughtful design, making it a reliable solution for machining brake discs and other disc-shaped components.
The LYV-SD500 brake disc CNC turning machine features a vertical spindle and chuck configuration that ensures stability and reduces deformation caused by gravity during machining. This design allows for accurate rough and finish machining in a single setup, significantly improving parallelism while reducing processing time. The machine is equipped with dual tool positions—either turret or gang tooling options—providing versatility for different machining needs.
The machine's structural design is optimized for stability and durability. The base and column use a heat-symmetrical box-type ribbed structure made of high-strength cast iron, providing excellent vibration damping and reducing thermal deformation during extended operations. The X and Z axes are supported by precision ball screws and linear guideways, ensuring smooth, reliable motion with high positioning accuracy. The Z-axis features a box guideway design, offering enhanced rigidity and stability for heavy cutting tasks.
The LYV-SD500 brake disc CNC turning machine is powered by a FANUC Oi-TF dual-channel CNC system, which provides precise control and high-performance reliability. The spindle is driven by a high-power servo motor, making it suitable for heavy-duty cutting as well as semi-finishing and finishing operations. Additionally, all feed axes feature AC servo motors for fast and accurate motion, ensuring consistent machining quality across various applications.
Maintenance and operational ease are key features of this machine. The centralized automatic lubrication system ensures all critical components receive adequate lubrication, extending the machine's lifespan while reducing downtime. The chain-type chip conveyor efficiently removes chips from the workspace, minimizing the impact of heat buildup on the machine bed. This design not only ensures consistent machining precision but also simplifies the cleaning process for operators.
The machine is suitable for a wide range of applications, including brake discs, engine flywheels, transmission gears, and other complex disc-shaped components. It is particularly well-suited for large-scale production in the automotive and mechanical industries. Thanks to its high feed speed, excellent heat dissipation, and reduced thermal deformation, the LYV-SD500 delivers superior surface quality and precision. The video of its internal structure highlights the machine's state-of-the-art features, making it clear how the LYV-SD500 can meet today's manufacturing challenges.